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"They just collapsed because of the pressure": Giro d'Italia hopeful blames disc brakes overheating for ending GC challenge

Wilco Kelderman said his 10-minute time loss began with two stops after breaking a spoke on a descent, something the Dutchman attributes to his disc brakes overheating

Along with Simon Yates, Wilco Kelderman's general classification hopes all but disappeared on stage nine of the Giro d'Italia, however, unlike Yates, the Bora-Hansgrohe rider has some gripes about his equipment letting him down — specifically, his disc brakes...

Kelderman, who finished on the podium at the Giro in 2020 when Tao Geoghegan Hart won the race, twice stopped on the descent of the first-category Passo Lanciano, an enforced stoppage he said afterwards was due to a broken spoke.

Speaking to Dutch newspaper AD, Kelderman blamed the problem on his disc brakes overheating.

"It's just shit," he said. "On the descent of the penultimate climb I broke a spoke from my wheel. I think disc brakes get very hot and those spokes then get warm.

> Everything you need to know about disc brakes — read our definitive guide

"They collapsed because of the pressure, it was a very fast descent. I had to change bikes twice and I was already exhausted before the climb started. Then I knew it wasn't going to work anymore. I also had some back pain, so it wasn't my day.

"The Giro is not over yet. Maybe I can still go for a stage win. The preparation was just not good. You hope it's good enough, but you know it's going to be hard. That's too bad."

> 8 reasons not to get disc brakes — find out the hassles before you switch

The stage was won by Bora-Hansgrohe teammate Jai Hindley, who finished second the year Geoghegan Hart won the maglia rosa — back when the pair both rode for the team then racing under the Sunweb banner.

Earlier this year four-time Tour de France winner Chris Froome revealed that he still regularly experiences disc brake rubbing.

> Chris Froome STILL has disc brake problems

Froome's most recent comments came via YouTube in a follow up to a video he posted last year, in which he said, "I don't think the technology is quite where it needs to be" and mentioned concerns about over rubbing, overheating and the potential for rotors to wrap.

"My entertainment with disc brakes continues. I think they're sort of work in progress. I think the technology is improving but the margins are so slim. You do a big descent and the alignment moves completely so I need to stop and readjust everything again," the Israel - Premier Tech rider said in March.

"No matter how many mechanics I’ve spoken to or taken the bike to, you just can't get 100 per cent on top of that. [You] always… start getting a few issues as soon as you start doing some some really big descents. 

"But c’est la vie, for the time being. Just put the earphones in and pretend I can't hear it."

Dan is the road.cc news editor and joined in 2020 having previously written about nearly every other sport under the sun for the Express, and the weird and wonderful world of non-league football for The Non-League Paper. Dan has been at road.cc for four years and mainly writes news and tech articles as well as the occasional feature. He has hopefully kept you entertained on the live blog too.

Never fast enough to take things on the bike too seriously, when he's not working you'll find him exploring the south of England by two wheels at a leisurely weekend pace, or enjoying his favourite Scottish roads when visiting family. Sometimes he'll even load up the bags and ride up the whole way, he's a bit strange like that.

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41 comments

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RobD replied to Steve K | 2 years ago
2 likes

I don't have a physics answer, but I'm just wondering how close his spokes are to the disc? bearing in mind that they're rotating so will be getting a pretty strong cooling effect, those discs must be getting super hot, or he's been tialling specialized's new cheese based spokes....

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Recoveryride replied to Steve K | 2 years ago
6 likes

The rotor doesn't touch the spokes, and so can only conduct heat by radiation and convection. There is likely to be minimal transfer by radiation unless/until the rotor is literally red hot, and given the cooling effect of air passing at speed, the transmission of heat to the spokes via convection would be absolutely minimal.

So no, basically.

If you want to test it, feel your spokes at the bottom of a long descent. They will be air temperature or even cooler. Don't touch the rotor, because you'll burn yourself, but if you really want proof... 

Discs in general do cause a bit more stress to spokes, but that's mainly due to dishing, and has nothing to do with heat.

It's also worth noting that not 1 single other rider - and AFAIK everyone on the road that day was riding discs - had the same problem. If it was systemic/a general issue as Kelderman suggests, we'd likely see/have seen a lot more of it.

 

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lesterama replied to Recoveryride | 2 years ago
2 likes

Physics is wrong, conclusion is right. Main heat transfer to spokes will be conduction via hub body. Dodgy spoke will fail from stress, not heat.

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Recoveryride replied to lesterama | 2 years ago
4 likes

So the rotor will get hot enough to transfer heat to the hub body then to the spoke? 

That's theoretically possible but for any transfer to be meaningful you would have to get the rotor seriously, seriously hot first. 

Next, all that heat in the hub (conducted via the rotor) would cause seals and grease to catch fire way, way below the temperature needed to weaken spokes. 

You would have to heat steel spokes to hundreds of degrees to appreciably weaken them. Meanwhile your tyres have caught fire and your hub is emitting smoke.

It just won't/doesn't happen in the real world.

Mechanical stress is a totally different argument.

 

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dave atkinson replied to Steve K | 2 years ago
2 likes

I'd say very unlikely. But you do get stresses in the wheel with a disc brake that you don't with a rim brake, so wouldn't rule it out as a factor

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Matt Page replied to dave atkinson | 2 years ago
1 like

Is it said which model wheel? It would be good to know the lacing pattern.

When discs first came in for MTB a few wheel builders tried radial lacing, but there is too much twisting and that caused spokes to break.

You'd think that we would have heard of this happening more often in MTB given disc brakes have been used for over 20 years

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Gkam84 replied to Matt Page | 2 years ago
4 likes

That was my only thought, and when looking up what they were likely on, Alpinist or Rapide. They are both radial for non-brake side and one cross for the braked side. They also run DT Swiss Aerolite T-head spokes. Straight pull. 

There is no way in my opinion would the heat coming off a rotor ever get hot enough to radiate over to a spoke for long enough to cause failure. At the end of a race, unhappy with his performance, his back pain....etc. Was just looking for answers that he didn't have.

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Drinfinity replied to Gkam84 | 2 years ago
0 likes

Agreed. MTB hs been smashing bikes down alps for decades with disc brakes. Dissipating the heat so the brake fluid doesn't get too hot is important (hence finned brake pads) but no one has ever cooked a spoke. 

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Joeinpoole replied to Gkam84 | 2 years ago
0 likes

Agreed regarding the excuses. If spoke failure 'due to heat from disc brakes' was the cause then surely plenty of other riders would have had similar issues, particularly his team-mates riding identical team bikes.

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Sriracha replied to dave atkinson | 2 years ago
0 likes
dave atkinson wrote:

I'd say very unlikely. But you do get stresses in the wheel with a disc brake that you don't with a rim brake, so wouldn't rule it out as a factor

Indeed, a disc brake requires torque to be transferred between hub and rim, via the spokes (hence tangential spokes). Rim braking does not.

Given that braking forces are unlikely to exceed 1G, the spokes in a rim braked wheel will not be under any greater tension due to braking than they already experience due to the weight of the bike and rider.

I'm none too sure how much tension the torque transfer imposes on the front wheel's spokes during disc braking, but I suppose it exceeds the case of the driven wheel's spokes by the same factor that a rider's braking exceeds their acceleration, which is to say not by much.

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John Stevenson replied to Sriracha | 2 years ago
0 likes

Sriracha wrote:

braking forces are unlikely to exceed 1G

If memory serves, it's more like 6ms-2 or 0.6G. Try and brake any harder than that and you go over the front.

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